click for larger view
This is really a big deal… And it was invented in Detroit.
A Detroit entrepreneur surprised university engineers here recently, when he invented a heat-treatment that makes steel 7 percent stronger than any steel on record – in less than 10 seconds.
In fact, the steel, now trademarked as Flash Bainite, has tested stronger and more shock-absorbing than the most common titanium alloys used by industry.
The Flash Bainite process is a new way to heat treat steel in 10 seconds rather than in hours (or days) like current processes.
“Steel is what we would call a ‘mature technology.’ We’d like to think we know most everything about it,” he said. “If someone invented a way to strengthen the strongest steels even a few percent, that would be a big deal. But 7 percent? That’s huge.”
Yet, when inventor Gary Cola initially approached him, Babu didn’t know what to think.
“The process that Gary described – it shouldn’t have worked,” he said. “I didn’t believe him. So he took my students and me to Detroit.”
Cola showed them his proprietary lab setup at SFP Works, LLC., where rollers carried steel sheets through flames as hot as 1100 degrees Celsius and then into a cooling liquid bath.
Though the typical temperature and length of time for hardening varies by industry, most steels are heat-treated at around 900 degrees Celsius for a few hours. Others are heated at similar temperatures for days.
Cola’s entire process took less than 10 seconds.
He claimed that the resulting steel was 7 percent stronger than martensitic advanced high-strength steel. [Martensitic steel is so named because the internal microstructure is entirely composed of a crystal form called martensite.] Cola further claimed that his steel could be drawn – that is, thinned and lengthened – 30 percent more than martensitic steels without losing its enhanced strength.
If that were true, then Cola’s steel could enable carmakers to build frames that are up to 30 percent thinner and lighter without compromising safety. Or, it could reinforce an armored vehicle without weighing it down.
“We asked for a few samples to test, and it turned out that everything he said was true,” said Ohio State graduate student Tapasvi Lolla. “Then it was up to us to understand what was happening.”
Cola is a self-taught metallurgist, and he wanted help from Babu and his team to reveal the physics behind the process – to understand it in detail so that he could find ways to adapt it and even improve it.
This is the type of business that will create a large footprint of economic activity and many spin-offs. I would hope the political leadership in Michigan, who are endlessly prattling on about creating jobs, would clear the decks, remove all regulatory barriers and get Gary Cola processing steel in Michigan.
